In the fields of architectural decoration and industrial manufacturing, the size specifications of color coated sheets directly affect project design and construction efficiency. According to industry research and standard comparison, the mainstream width range of color coated sheets is 600-1500mm, and the length can be customized according to demand. The common coil length can reach 3000-6000mm. This size range not only meets the large-scale coverage requirements of roofs, walls, etc., but also adapts to the splicing of irregular structures. The specific selection needs to be considered in conjunction with transportation restrictions (such as container width of 2.35m), processing equipment capacity (such as maximum processing width of the slitting machine), and engineering budget. Starting from basic dimensional parameters, industry standards, selection logic, and practical application scenarios, this article systematically sorts out the dimensional system of color coated sheets, providing technical reference for industry users.
1. Core parameters of color coated sheet size
The size of color coated sheets is usually composed of three dimensions: thickness, width, and length, and there are differences in the accuracy requirements for size in different application scenarios.
1. Thickness (unit: mm)
Thickness is the core structural parameter of color coated sheets, which directly affects the strength, stiffness, and corrosion resistance of the panels. The common thickness range is as follows:
Technical point: The thickness selection needs to balance cost and performance. For example, the unit area cost of 0.5mm thick sheet is reduced by 40% compared to 1.0mm, but its deformation resistance is reduced by 60%, which needs to be determined based on load calculation.
2. Width (unit: mm)
The width directly affects the paving efficiency and material utilization of the board. The industry standard width range is 600-1500mm, and common specifications include:
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Thickness Range (mm)
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Typical Application Scenarios
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Technical Requirements
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0.2 - 0.5
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Lightweight appliance casings, decorative panels
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Requires a balance of flexibility and surface smoothness
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0.5 - 1.0
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Industrial plant enclosures, storage racks
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Needs to meet wind pressure resistance and long-term weatherability
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1.0 - 2.0
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High-rise building curtain walls, bridge corrosion-resistant panels
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Needs to pass high-strength tensile testing
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Above 2.0
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Special projects (e.g., nuclear power plant protective panels)
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Requires customized production to meet extreme environmental standards
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Standard width: 1000mm (mainstream specification in the construction field, matching the spacing between the keel)
Economic width: 1200mm (large coverage area per piece, reducing splicing seams)
Customized width: 600-1500mm (cut according to project requirements, considering production equipment limits)
Selection logic: The width selection should be combined with transportation restrictions and construction convenience. For example, 1200mm wide boards need to be stacked horizontally during container transportation, while 1000mm wide boards can be stacked vertically, increasing space utilization by 25%.
3. Length (unit: m)
The length is usually customized according to project requirements, with a common range of 2-12m. Long boards can reduce on-site splicing, but the following factors need to be considered:
Transportation restrictions: If the length of a single item exceeds 12m, special vehicles are required for transportation, which increases costs by 30% -50%
Construction feasibility: Long boards are prone to deformation during lifting in high-rise buildings, and temporary support needs to be added
Material utilization rate: Standard length (such as 6m) can maximize production scheduling efficiency, with a waste rate of less than 5%
2. Industry standards and specifications
The size of the color coated sheet must comply with national and industry standards to ensure compatibility and safety.
1. Chinese standard (GB/T 12754-2019)
Thickness tolerance: ± 0.02mm (for plates below 0.5mm), ± 0.05mm (for plates between 0.5-1.0mm)
Width tolerance: ± 2mm (standard width), ± 5mm (customized width)
Length tolerance: 0/+10mm (allowing positive deviation to avoid splicing gaps)
2. International standards (ASTM A755/A755M)
Thickness classification: Divided by purpose into general type (G-grade) and structural type (S-grade), S-grade plates have stricter thickness tolerances (± 0.01mm)
Width range: Supports customization of 36-60 inches (914-1524mm), with both inches and millimeters indicated
3. European standard (EN 10169)
Length limit: It is recommended that a single piece should not exceed 8m (road transportation limit), and ultra long boards need to be produced in sections
Bending radius: The minimum bending radius is specified as 100 times the thickness (e.g. minimum R=100mm for 1.0mm board)
3. Methodology for Size Selection
The size selection of color coated sheets should follow the principle of "function first, cost optimization", and the specific steps are as follows:
1. Load calculation
Determine the minimum thickness based on structural stress analysis. For example, the enclosure structure of an industrial plant needs to withstand a wind pressure of 0.3kN/m 2, and using 0.8mm thick plates can meet the requirements. If 0.5mm thick plates are used, additional horizontal reinforcement is required.
2. Evaluation of pavement efficiency
Calculate the coverage area of a single board and the number of joint seams. Taking a 1000 square meter roof as an example:
1000mm wide x 6m long board: 167 pieces required, with 334m joint seam
1200mm wide x 6m long board: 139 pieces are required, with a joint length of 278m (reducing workload by 20%)
3. Life cycle cost analysis
Taking into account procurement costs, transportation costs, construction costs, and maintenance costs. For example:
The unit price of 1.2mm thick customized width board is 8% higher than the standard specification, but the construction efficiency is improved by 15%, and the 5-year maintenance cost is reduced by 12%
The transportation cost of ultra long plates (such as 12m) increases by 40%, but the on-site welding volume decreases by 60%
4. Dimensional Deviation Control Technology
During the production process, the dimensional accuracy needs to be controlled through the following measures:
Roll forming technology: using high-precision rolling rolls, with a thickness control accuracy of ± 0.01mm
Online detection system: real-time monitoring of laser thickness gauge, data feedback adjustment of rolling pressure
Cutting optimization algorithm: dynamically adjust the cutting sequence according to order requirements, and control the waste rate within 3%
Stress relief treatment: eliminate internal stress through annealing process to avoid bending deformation of the sheet metal
5. Future trend: intelligent size customization
With the development of Industry 4.0, the customization of color coated sheet sizes will evolve towards intelligence
AI scheduling system: automatically generates the optimal cutting plan based on order structure, increasing material utilization rate to 98%
3D Printing Technology: Achieving Integrated Molding of Complex Curved Plates, Reducing Splicing Requirements
IoT tracking: Each board is embedded with an RFID chip to monitor size parameters and logistics status in real-time
The size selection of color coated sheets is a comprehensive decision-making process that involves technology, economy, and engineering. The core direction of industry development is to reduce overall costs through standardized size systems, while relying on customized capabilities to meet special needs. In the future, with the integration of materials science and intelligent manufacturing, the dimensional accuracy and application flexibility of color coated sheets will be further improved, providing more efficient solutions for global infrastructure construction.