When choosing a home appliance panel, the key is to select the optimal combination of substrate, coating, and surface treatment process based on the specific application scenario, performance requirements, and cost budget of the home appliance. The ideal home appliance panel should have excellent formability, corrosion resistance, good surface quality, and meet environmental requirements.
1. Selection of substrate and coating
The substrate and coating of home appliance panels directly determine their core properties, such as molding ability and corrosion resistance.
1. Galvanized steel plate: This is the most commonly used material for household appliance panels. Galvanized sheet metal is a common choice for the panels and casings of indoor appliances such as refrigerators and washing machines. It has a uniform and smooth surface, a thin zinc layer, which is very suitable for precision stamping and bending, and can provide a good spraying substrate.
If household appliances are in a humid environment (such as internal parts of water heaters and dishwashers), hot-dip galvanized sheet metal can be considered. Compared with electroplated galvanized sheet, it has a thicker zinc layer and can provide longer corrosion protection.
2. Aluminum zinc plate: If you have higher requirements for the corrosion resistance and heat resistance of household appliances (such as microwave oven shells, oven components), aluminum zinc plate is an ideal upgrade choice. It may have a longer service life than ordinary galvanized sheet in certain corrosive environments.
3. Aluminum and stainless steel: When home appliance designs pursue lightweight or specific appearance textures (such as high-end oven panels, range hood decorative surfaces), aluminum or stainless steel will be used. Aluminum can be anodized to obtain multiple colors and improve surface hardness; Stainless steel is commonly used for visible components in high-end models due to its inherent corrosion resistance and metallic texture.
2. Surface treatment process
The surface treatment process not only gives the home appliance panel a beautiful appearance, but also enhances its functionality, such as resistance to fingerprints, scratches, and easy cleaning.
1. VCM laminated board: By covering a metal substrate with PET/PVC or other films, various patterns and textures such as wood grain and cloth grain can be achieved. The laminated board has rich colors and patterns, but the development cycle is relatively long, and there are also requirements for minimum order quantity.
2. PPM transfer plate: Another common pattern making process, but there may be issues with insufficient pattern clarity and strong repeatability.
3. PCM pre coated board: The steel plate is coated before leaving the factory, and home appliance manufacturers can directly process it into product shells, resulting in high production efficiency. It provides effects such as solid color and pearl, and is a common choice for many home appliance brands.
4. DPM digital printing metal plate: This is an emerging revolutionary production process. It can achieve high-resolution patterns, 3D tactile textures, and even personalized customization. The entire process is processed at room temperature, significantly reducing production energy consumption and making it more energy-efficient and environmentally friendly.
3. Core performance parameters
When choosing a home appliance panel, it is important to pay attention to the following core performance parameters:
1. Formability: Home appliance casings often require multiple stamping and bending, so the elongation of the material is crucial. Choosing sheets with poor formability can easily lead to stamping cracking.
2. Surface quality: Directly exposed home appliance panels require extremely high surface quality, with no scratches, zinc particles, roller marks, or other defects. For components that require subsequent spraying, surface cleanliness and good adhesion are required.
3. Corrosion resistance: Choose according to the usage environment of the household appliance. Indoor dry environments usually require a salt spray test for 24-72 hours.
4. Environmental standards: The production of modern home appliance panels must comply with environmental requirements. For example, using chromium free passivation technology to ensure that the product complies with environmental directives such as RoHS.
5. Surface hardness and anti pollution: Especially for panels in direct contact, high surface hardness can resist scratches in daily use, and anti pollution makes cleaning and maintenance more convenient.
4. Purchasing Decision Process
When making actual purchases, you can follow the following decision-making process:
1. Clarify application requirements: Firstly, determine which part of the product the home appliance panel will be used for, whether it is the exterior panel or the internal structural component? What are the specific requirements for appearance, touch, corrosion resistance, and strength?
2. Set performance benchmarks: Based on requirements, determine the range of key performance indicators such as formability, surface quality, and corrosion resistance.
3. Preliminary selection of materials and processes: Based on performance benchmarks, select suitable substrates, coating types (such as electroplated zinc, hot-dip galvanized), and surface treatment processes (such as PCM, VCM, DPM).
4. Evaluate costs and suppliers: Taking into account the budget comprehensively, evaluate the cost-effectiveness of different materials and process solutions. Gain a deep understanding of the supplier's quality control system, supply stability, and after-sales service.
5. Obtain samples and verify: Request samples from suppliers for rigorous testing and verification, including visual inspection, molding testing, corrosion resistance testing, etc., to ensure that they meet all requirements.
The selection of home appliance panels requires consideration of both material and craftsmanship. In terms of material, galvanized sheet has good rust prevention, cold-rolled sheet has high strength, stainless steel is corrosion-resistant, color coated sheet has rich colors, aluminum sheet is lightweight, and composite sheet has excellent comprehensive performance, which needs to be selected according to household appliance use and environment. In terms of craftsmanship, the stamping process ensures structural stability, the spraying process determines appearance and protection, and the bending process affects the overall shape. Only by comprehensively weighing the material characteristics and craftsmanship level, combined with one's own needs, budget, and home appliance usage scenarios, can high-quality and stable performance home appliance panels be selected, laying a solid foundation for the durability and aesthetics of home appliances, and making life more convenient and comfortable due to high-quality home appliances.